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This process simulates how panels move through a two-lane manufacturing system. Each panel starts in Segment 1 of either Lane 1 or Lane 2. The PLC controls the speed of each lane, so sometimes Lane 1 is faster, sometimes Lane 2. Panels are processed in FIFO order. first, they move from Segment 1 to Segment 2, and once Segment 2 is complete, they’re marked as finished. Each panel keeps track of its lane, segment, start time, and end time throughout the process.
Panel Representation
Each panel carries its own metadata (ID, lane, segment, timestamps):
struct Panel {
int ID;
time_t StartTime;
time_t EndTime;
int LaneNo; // 1 or 2
int SegmentNo; // 1 or 2
};
Lane Processing
Two queues represent the lanes, since panels are processed FIFO.
A controller moves panels through segments or marks them completed.
std::queue<Panel> lane1Queue, lane2Queue;
std::vector<Panel> completedPanels;
void processLane(std::queue<Panel>& lane, int laneNo, double speedFactor) {
if (!lane.empty()) {
Panel currentPanel = lane.front();
lane.pop();
currentPanel.LaneNo = laneNo;
currentPanel.StartTime = std::time(nullptr);
if (currentPanel.SegmentNo == 1) {
// Move to next segment
currentPanel.SegmentNo = 2;
lane.push(currentPanel);
} else {
// Base processing time is ~2s, modified by lane speed
currentPanel.EndTime = std::time(nullptr) + static_cast<int>(2.0 / speedFactor);
completedPanels.push_back(currentPanel);
}
}
}
Simulating PLC-Controlled Lane Speeds
double lane1Speed = 1.0, lane2Speed = 1.0;
void simulatePLCVariableSpeed() {
lane1Speed = 0.5 + (std::rand() % 100) / 100.0; // 0.5x to 1.5x
lane2Speed = 0.5 + (std::rand() % 100) / 100.0;
}
Example Usage
int main() {
srand(static_cast<unsigned>(time(nullptr)));
// Create panels and distribute across lanes
for (int i = 0; i < 10; ++i) {
Panel p {i, 0, 0, 0, 1}; // start in segment 1
(i % 2 == 0 ? lane1Queue : lane2Queue).push(p);
}
// Process until all panels are done
while (!lane1Queue.empty() || !lane2Queue.empty()) {
processLane(lane1Queue, 1, lane1Speed);
processLane(lane2Queue, 2, lane2Speed);
simulatePLCVariableSpeed();
}
// Simple report
for (auto& p : completedPanels) {
std::cout << "Panel " << p.ID
<< " completed in Lane " << p.LaneNo
<< ", Segment " << p.SegmentNo
<< " (Start " << p.StartTime << ", End " << p.EndTime << ")\n";
}
}
Key Points
- Each Panel retains its full trace (lane + segment + times).
- Two queues simulate FIFO lane behavior.
- A simple controller decides when a panel moves to the next segment or finishes.
- PLC speed variation is simulated by random factors but could be replaced with real inputs.
Let me know if you need any further help with this. We'll be happy to assist.
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